8-Lane Vadodara-Mumbai Expressway
- Tripti Pandey
- Oct 6
- 2 min read
Location: Surat, Gujarat Client: Surat Municipal Corporation (SMC)
Casad Services: Structural Design Consultancy
Project Overview
The 8-lane access-controlled Vadodara-Mumbai expressway is part of the Delhi-Mumbai Expressway (1350km) connecting Delhi to Mumbai in mere 12 hours as compared to the current 24 hours. The expressway is on a green field alignment where extensive land acquisition has been done. This route will form an important backbone of our nation, connecting all the vital cities between Mumbai and Delhi, which will boost trade and the economy. The package includes the design of various Minor Bridges, Major Bridges, FoBs, VoP’s, Interchange, Vehicular Underpass, LVUPs, SVUPs, Canal Bridges, and various Box Culverts.
Casad's Scope of Work CASAD was responsible for the detailed structural design of a massive and diverse array of cross-drainage and interchange structures within this package. Our scope of work included providing comprehensive, high-quality designs for all structures along this crucial 8-lane corridor:
Mass-Scale Structural Design: Designing the various Minor Bridges and Major Bridges required across the package.
Grade Separation Structures: Engineering specialized designs for all connectivity structures, including Foot Over Bridges (FoBs) and Vehicular Overpasses (VoP’s), to ensure seamless movement and safety for all users.
Underpass Structures: Providing precise structural solutions for various Vehicular Underpasses (VUPs), Light Vehicle Underpasses (LVUPs), and Small Vehicle Underpasses (SVUPs), crucial for maintaining an access-controlled highway environment.
Hydraulic and Cross-Drainage Structures: Designing structural solutions for Canal Bridges and various Box Culverts to manage water crossings and drainage across the new greenfield alignment.
Interchange Design: Structural detailing for the complex Interchange elements, facilitating controlled, high-speed access to and from the expressway.
Capabilities in Action
This design package on the Vadodara-Mumbai Expressway highlights CASAD's demonstrated expertise in large-scale, high-impact national highway projects:
Mega-Scale Highway Expertise: Proven ability to manage the structural design for a massive portfolio encompassing 10+ structure types (bridges, culverts, underpasses, overpasses) on an 8-lane, access-controlled alignment.
Access-Controlled Compliance: Deep technical knowledge in engineering specialized cross-section elements (VUPs, LVUPs, SVUPs) mandated for access-controlled roads, ensuring safety and efficient high-speed operation.
National Infrastructure Impact: Successfully contributing to a project that forms an important economic backbone of the nation and dramatically reduces inter-city travel time.
Pioneering Design: Involvement in the development of what will be India’s longest Expressway upon completion, showcasing design capability for landmark national projects.







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